AI manufacturing assistant for production teams. Troubleshooting, root-cause analysis, downtime reduction, and continuous improvement — built for industrial plants.
Processes a problem statement like a senior engineer would: asks the right questions, walks through A3 / DMAIC / 8D logic, and logs the answer in your knowledge base. Multilingual across shifts.
Describe a problem → AI asks clarifying questions → diagnose root cause → recommended fix → verify and log.
Five steps from a problem on the floor to a logged, verified resolution — without paging a senior engineer at 2 AM.
Operator types or speaks: "Press #4 is making a rattling sound when stamping 2mm plate." No jargon required — Process IQ understands plain-language shop floor talk.
Process IQ asks the right follow-ups — material batch, last maintenance date, sound frequency — the same questions a process engineer would ask before opening an RCA.
Walks through A3, DMAIC, or 8D reasoning grounded in your plant's historical incidents, equipment data, and Standard Work Procedures. Surfaces the most likely root cause.
Concrete next steps — what to check, what to adjust, when to escalate. References your existing SOPs and past successful resolutions from the same equipment family.
After the fix, Process IQ logs the incident + RCA + resolution into your knowledge base. Next time the same symptom appears, the answer is already there.
Every feature maps to a real workflow your senior engineers already do — Process IQ just makes it instant, repeatable, and available on every shift.
Describe a symptom — rattling, drift, defect, rate loss — and Process IQ reasons through probable causes using your plant's equipment history. No more guesswork at 3 AM on a graveyard shift.
Walks through A3, DMAIC, or 8D frameworks based on the incident type. Surfaces contributing factors, not just proximate symptoms — the same questions a Six Sigma Black Belt would ask.
Connect process data — line speed, defect rates, scrap %, OEE — and Process IQ finds the patterns humans miss. Surfaces correlations between downtime events and upstream variables.
Every minute of downtime is revenue lost. Process IQ compresses mean-time-to-resolution from hours to minutes by putting structured troubleshooting on every operator's phone.
Senior engineers retire. Process IQ captures their troubleshooting logic in a living knowledge base — every resolved incident makes the next one easier. Tribal knowledge, made durable.
First shift speaks English, second shift speaks Spanish, third shift speaks Vietnamese. Process IQ reasons in the user's language and logs the resolution in your standard language — no handoff gaps.
Every plant loses hours to the same recurring problems. Process IQ turns tribal knowledge into a 24/7 on-call engineer.
When a line goes down at 2 AM, the operator opens Process IQ, describes the symptom, and walks through a structured RCA in minutes — not waiting for a maintenance tech to drive in.
A spike in scrap on a stamping line — Process IQ correlates defect type to upstream variables (material batch, die temperature, operator) and surfaces the most likely driver in minutes.
A new process engineer inherits years of institutional knowledge on day one — Process IQ surfaces the relevant past incidents, RCAs, and Standard Work linked to their equipment assignments.
Walk through a real plant troubleshooting scenario with Larry — no account required.
No per-seat games. No credit card required to try it.
Try it free. No credit card required.
For plants and lines scaling AI assistance.
For multi-plant operations.
Stop waking up the on-call. Start troubleshooting in minutes — with the same reasoning a 20-year process engineer would use.