4 Platforms Live — Zero “Coming Soon”

Run a Safer, Smarter, More Reliable Facility

LOTO, Apprentice, Meridian, Construction & Process IQ
— One Platform.

No credit card required · 7 days from your signup date

Not ready to buy? Book a walkthrough instead — see it live before committing.

OSHA Compliance Coverage
OSHA 29 CFR 1910.147 — LOTO
🏗️ OSHA 1926.502 — Fall Protection
🔧 OSHA 1910.252 — Hot Work
🛡️ OSHA 1910.146 — Confined Space
Enterprise Ready

Works with the tools
you already use

Prelion integrates directly with your existing ETQ and SAP systems. No rip-and-replace. No data migration. Just connect and go.

Native Integration

Up and Running in Under 5 Minutes

No IT department. No 6-month rollout. No consultant required.

1
prelion.org/register
Create Your Account
name@company.com
Start Free Trial →
No credit card required
Sign up in 30 seconds
Create your account, pick your product, and access your dashboard instantly. Free trial — no credit card required.
2
Import Wizard
📂 Upload your equipment list
📄
equipment_list.csv
✓ 47 rows detected
Name ✓
Location ✓
Type ✓
Import your existing data
Upload your equipment list, procedures, or employee roster via CSV. The wizard maps your columns in seconds — zero manual re-entry.
3
Compliance Dashboard
OSHA Compliance Status
LOTO (1910.147)
96%
Fall Prot. (1926.502)
88%
Hot Work (1910.252)
100%
✓ Audit-ready docs auto-generated
Pass your next OSHA audit
Your compliance dashboard goes live immediately. Audit-ready documentation generates automatically. Pass your next inspection with confidence.

Five Platforms. Built by Practitioners. All Live.

Every tool built from actual field experience — not theoretical compliance checklists.

loto-tracker.org/dashboard
⚡ LOTO Procedures
✓ OSHA 1910.147
EquipmentStatusLast
Conveyor Belt A1✓ ActiveToday
Press Machine #4⚠ Review2d ago
Forklift FL-07✓ Active1d ago
47
Procedures
98%
Compliant
12
Trained
Lockout/Tagout ⚛ & SAP Compatible

LOTO Tracker

Complete OSHA 29 CFR 1910.147 compliance platform with AI-powered procedure generation, real-time QR scanning, and audit-ready documentation.

  • AI-generated LOTO procedures
  • Real-time QR code scanning
  • Employee training tracking
  • Inspection audit logs
  • Multi-site management
Launch App →
prelion.org/meridian
📋 Work Instructions
● Live
1 Lockout energy source
2 Verify zero energy
3 Release residual pressure
4 Apply safety covers
12
Steps
Signed Off
📟
Connected Worker

Meridian — Connected Worker Platform

Work instructions, checklists, and skills tracking for the mill floor. Tablet and smart phone capable.

  • Step-by-step work instructions
  • Floor checklist runner
  • Skills & certification tracking
  • PIN-based worker sign-in
  • Shift handoff notes
Learn More → vs POKA →
prelion.org/apprentice/demo
🎓 Apprentice
● AI Ready
Photo → Lesson
✓ <60s
SWP Grounded
✓ OSHA 1910
5-Q Quiz
✓ Auto-gen
Score Tracked
✓ Audit-ready
📷
Snap any equipment photo → AI builds a custom SWP lesson + competency quiz in seconds
Try Demo →
🎓
AI Training ⚛ & SAP Compatible

Apprentice — AI Training Platform

AI-powered training for industrial teams. Snap a photo of any equipment, get a custom SWP lesson + competency quiz in seconds.

  • AI photo → instant safety lesson
  • SWP-grounded, OSHA-aligned content
  • Auto-generated competency quiz
  • Score tracking per worker
  • SAP / ETQ integration ready
Learn More →
construction.prelion.org/dashboard
🏗️ Safety Modules
6 Live
LOTO
🧗Fall Prot.
🔥Hot Work
🕳️Confined
🔧Equipment
📋Inspections
Compliance Status
Fall Protection
89%
Hot Work Permits
92%
Equipment Checks
100%
🏗️
Construction ● 6 Modules — Fully Live

Construction Safety Platform

All six construction safety modules in production: LOTO, Equipment, Fall Protection, Hot Work, Confined Space Entry, and Inspections.

  • Fall protection management
  • Hot work permit system
  • Confined space entry tracking
  • AI hazard scanning
  • Toolbox talk documentation
Launch App →
processiqpro.com
🧠 Process IQ
Continuous Improvement
1 Map current process state
2 Identify waste & variation
3 Draft new SOP / SWP
4 Roll out to the floor
SOP
Library
Standardized
🧠
Process IQ ↗ External product

Process IQ — Continuous Improvement

SOPs, standard work, and continuous-improvement tooling for industrial teams — owned and operated separately at processiqpro.com.

  • SOP / standard-work library
  • Kaizen & PDCA tracking
  • Root-cause analysis workflows
  • Performance metrics dashboards
Visit Process IQ →

Built by Someone Who's Been on the Floor

Not theoretical compliance checklists — tools designed by someone who's lived the hazards.

🧑‍🏭
30+ Years Field Experience
Designed by a safety professional who has managed real industrial hazards — not a software team guessing at requirements.
🤖
AI-Powered, Not AI-Gimmicked
AI is used where it genuinely helps: procedure generation, photo-based hazard detection, and predictive maintenance alerts.
📱
Mobile-First, Field-Ready
Works on the floor, in the plant, on the site. Designed for workers in gloves, not office workers at desks.
OSHA Compliance Built-In
Every workflow maps to specific OSHA CFR standards. Audit documentation generated automatically.
OSHA Compliance
Full Regulatory Coverage
Every platform maps directly to OSHA standards and generates audit-ready documentation automatically.
29 CFR 1910.147 29 CFR 1910.146 29 CFR 1926.502 29 CFR 1910.252
🧑‍🏭
"I built the tools I wished I'd had for 30 years on the floor. Every screen, every workflow — designed by someone who's lived the hazards."
— Larry Williams, Founder, Prelion Systems — 30+ years in industrial safety management at manufacturing facilities

We Win on Price, Depth & Focus

Purpose-built for industrial safety — not adapted from something else.

vs.
Brady / Link360
Per-procedure fees that add up fast. Opaque enterprise pricing with lengthy sales cycles.
Transparent flat monthly pricing. No per-procedure fees — ever.
vs.
SafetyCulture / iAuditor
Great for inspections and checklists. Weak on LOTO, confined space, hot work, and fall protection.
Beyond inspections — full LOTO, confined space, hot work, and fall protection on one platform.
vs.
Procore
Project management tool with safety bolted on. Starts at $375+/mo for construction teams.
90% less cost. Purpose-built for safety — not project management with a safety tab.

DOWNTIME DOESN'T WAIT FOR MONDAY.

When a machine trips at 2AM on a Saturday, the clock starts before anyone touches a wrench. The difference between a binder hunt and a QR scan is measured in production hours — and OEE points.

WITHOUT PRELION — EVENT LOG
02:04:17 ALARM — Line trip. Machine down.
02:11:40 Crew searching for LOTO binder in control room.
02:23:05 Procedure found — last revised 3 years ago. Doesn't match equipment.
02:31:52 Calling safety manager at home. No answer. Retrying.
02:48:19 Isolation plan improvised. Verification uncertain.
02:55:00 51 MIN ELAPSED — repair work not yet started.
TIME LOST BEFORE WORK BEGINS: 51:00
WITH PRELION — EVENT LOG
02:04:17 ALARM — Line trip. Machine down.
02:05:02 Operator scans QR code on equipment.
02:05:48 Current, verified isolation procedure on phone.
02:09:30 All energy sources locked out. Zero-energy verified.
02:10:15 6 MIN ELAPSED — wrenches turning.
TIME LOST BEFORE WORK BEGINS: 06:00
RECOVER 50+ HOURS OF DOWNTIME A YEAR.
PRELION PAYS FOR ITSELF THE FIRST NIGHT IT MATTERS.
RUN THE NUMBERS FOR YOUR MILL →
$10K+
Minimum cost per hour of unplanned downtime
#4
LOTO's rank on OSHA's most-cited list, FY2025
$165,514
Max penalty per willful or repeat violation
90 SEC
From QR scan to verified procedure in hand

Downtime cost figures per ABB Motion Services survey of industrial decision makers (2025). OSHA citation ranking and penalty maximums per U.S. Department of Labor, FY2025. Time-savings estimate based on 15–30 minutes recovered per after-hours event across a typical year of unplanned maintenance.

ROI CALCULATOR — LIVE

See What a Single Year of Compliance Costs You.

Two tabs. Real math. Pick the angle that matters to your floor — downtime savings or violation exposure — and see what faster lockouts and audit-ready docs are worth.

PLANT PARAMETERS / OPERATOR INPUT
Downtime Cost Per Hour $25,000
Unplanned Events / Month 8
Minutes Saved Per Event 30 min
Prelion Tier
PROJECTED ANNUAL IMPACT / SYSTEM OUTPUT
Downtime Hours Recovered / Year 48.0 HRS
Downtime Savings / Year $1,200,000
Prelion Annual Cost −$41,940
Net Annual Savings $1,158,060
ROI: 28.6× · Payback: 13 days
GET THIS ANALYSIS FOR YOUR FACILITY →

Estimates based on your inputs. Downtime cost benchmarks: industrial decision-maker surveys place minimum unplanned downtime cost at $10,000+/hr, with many facilities far higher. Savings model: minutes recovered per unplanned event × events per month × downtime cost per hour, annualized. Does not include OSHA citation avoidance (up to $16,550 per serious violation; $165,514 per willful/repeat), reduced safety-admin labor, or audit readiness — treat this as a conservative floor.

Built to Scale. Priced Transparently.

LOTO Tracker, Apprentice, Meridian, Construction Safety, and Process IQ — each priced per platform, with a bundle that covers everything.

LOTO Tracker
from $799/mo
Apprentice
from $499/mo
Meridian
from $499/mo
Construction
from $299/mo
Process IQ
see processiqpro.com

See full pricing →

💰 Referral Partner Program

Earn 20% Recurring
as a Referral Partner

Know safety managers, plant directors, or EHS consultants? Refer them to Prelion and earn 20% of their subscription every month — for the first 24 months of their subscription. Paid directly to your bank via Stripe.

  • 20% commission on every monthly renewal
  • Paid automatically via Stripe — no invoicing
  • Real-time dashboard to track your referrals & earnings
  • No cap — refer 10 clients, earn on all 10 every month
Example payout
$600/mo
for 1 Professional client
Become a Referral Partner →
Free to join · Takes 2 minutes

Get a Custom Quote for Your Operation

We'll reach out within 24 hours with a custom quote based on your facility count and product needs. No sales pitch — just the number.

No spam. No pressure. Response within 24 hours — guaranteed.

Got it — we'll be in touch.

Expect a response within 24 hours with pricing tailored to your facility.
Urgent? Email larryw@prelion.org directly.